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Customized Manufacturing Aluminium Die Cast Mold – Alloy Injection Mould Making for High‑Volume Casting
Product Details
| Product Name | Aluminium Die Casting Mould | Customized | Yes |
|---|---|---|---|
| Demoulding | Automatic | Casting Mold | Design, Fabrication, Test, Modification & Maintenance |
| Mould Life | 500,000-1,000,000 Shots | Process | Casting +Machining(If Need)+Surface Treatment |
| Surface Treatment | Shot Blast | Average Wall Thickness | >3mm |
| Highlight | customized aluminum die cast mold,alloy injection mould for high-volume casting,aluminum die casting mould with warranty |
||
Product Description
Customized Manufacturing Aluminium Die Cast Mold
This custom-manufactured aluminium die casting mould is engineered for precision metal component production through high-pressure injection of molten aluminium alloys. Constructed from hot-work tool steel, the mould withstands thermal and mechanical demands of continuous casting cycles. The impression and core are precisely machined according to customer part geometry, with optimized filling channels ensuring smooth metal entry and complete cavity fill.
Aluminium Die Casting Mould Parameters
| Material Capability | Aluminum, Zinc, Brass, Iron, Carbon steel, Stainless steel, etc. |
|---|---|
| Surface Treatment | Shot blast, beat blast, powder coating, painting, zinc plating, hot dip galvanized, electrophoreses etc. |
| Product Weight | 0.01KG-50000KG |
| Casting Tolerance | CT3-CT9 |
| Trade Terms | FOB |
| Packing | Single polybag, bubble bags, wooden case, carton box etc. |
| Delivery Terms | 15-45 days for bulk |
Key Features
- Alloy-Specific Geometry Adaptation - Mould cavity and core machined to suit flow and shrinkage characteristics of chosen aluminium alloy, with optimized draft angles and radii.
- Tailored Filling System Design - Runner and gate configurations determined by part complexity and alloy behavior, promoting balanced fill and reducing gas entrapment.
- Controlled Solidification Support - Cooling channels routed according to part thickness and critical zones, ensuring consistent heat extraction and minimized distortion.
- Precision Ejection Layout - Ejector pins positioned to avoid sealing edges, cosmetic surfaces, and load-bearing areas with reliable plate alignment.
- Serviceable Construction - Incorporates replaceable wear components including guide bushings and core inserts for extended service life.
Manufacturing Process
- Review part design, drawings and quality standards from clients
- Mould and tooling design & manufacturing
- Mould and tooling testing & sample confirmation
- Die casting raw castings
- Surface treatment: Trimming, deburring, polishing, cleaning, passivation & powder coating
- Precision machining: CNC lathes, milling, drilling, grinding etc.
- Full inspection
- Packing
- Delivery
Applications
- Automotive Chassis and Engine Mounts - Structural supports and brackets requiring consistent dimensional accuracy and mechanical integrity.
- Electronic Control Unit Housings - Enclosures for sensitive electronics with smooth internal surfaces and precise fixing locations.
- Industrial Pump and Valve Castings - Pressure-containing components demanding sound material structure and leak-free performance.
- Lighting Fixture Heat Sinks - Finned aluminium bodies for thermal energy dissipation requiring careful thermal management.
- Handheld Tool Frames - Lightweight structural shells for power tools balancing rigidity with ease of handling.
Packing & Shipping
- 100% Damage-Free Record - 10+ years of global shipments to 30+ countries
- All-Inclusive Logistics - We handle export declarations including Commercial Invoice, Packing List, and COO
- 24/7 Tracking - Real-time updates from factory to your dock
- Insurance Coverage - Full-value protection against all risks including marine and land
About Our Company
Luoyang Liushi Mould leads the Chinese brand while actively developing international markets, exporting large quantities of molds to the United States, India, Taiwan and other countries. We have become an international first-class lost foam mould supplier and have manufactured moulds for Germany's Teubert machines and American Vulcan molding machines.
Our engineers have developed specialized cooling systems and gate designs that ensure complete cavity filling without defects. The moulds maintain exceptional dimensional stability even when producing parts with wall thicknesses below 1mm. Ideal for electronics housings, automotive lightweight components, and consumer products, these precision moulds enable you to push the boundaries of aluminium die casting while maintaining structural integrity in your parts.
Why Choose Us
- Comprehensive Design Review - We collaborate during early design phases, providing feedback on part geometry, gate placement, and thermal management to improve castability and reduce trial iterations.
- Integrated Manufacturing Capability - Mould design, CNC machining, EDM, assembly, and tryout performed in-house ensuring consistent communication and rapid response to engineering changes.
- Trial Casting and Validation - We produce sample castings using customer-specified alloys and provide inspection reports for dimensional and surface quality verification.
- Complete Technical Documentation - Each mould delivered with assembly drawings, cooling circuit diagrams, spare parts schedules, and recommended maintenance procedures.
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