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Factory Custom OEM Metal Aluminum Die Casting Mold – Engineered Tooling for Production Casting
Product Details
| Product Name | Aluminium Die Casting Mould | Customized | Yes |
|---|---|---|---|
| Demoulding | Automatic | Casting Mold | Design, Fabrication, Test, Modification & Maintenance |
| Mould Life | 500,000-1,000,000 Shots | Process | Casting +Machining(If Need)+Surface Treatment |
| Surface Treatment | Shot Blast | Average Wall Thickness | >3mm |
| Highlight | custom aluminum die casting mold,metal die casting production tooling,OEM aluminum die casting mould |
||
Product Description
Factory Custom OEM Metal Aluminum Die Casting Mold
This factory-customized aluminum die casting mold is manufactured under OEM agreements for customers requiring dedicated tooling for high-volume metal component production. The mold is constructed from die steel grades chosen for their capacity to endure repeated thermal and mechanical loading.
Cavities and cores are machined to match the customer's part geometry, with filling systems arranged to support stable metal entry. Temperature control passages are positioned according to the part's section thickness, while the stripping mechanism is laid out to avoid interference with critical dimensions.
Designed for use on standard die casting machines, this mold serves as a reliable foundation for consistent casting output.
Aluminum Die Casting Mold Parameters
| Material Capability | Aluminum, Zinc, Brass, Iron, Carbon steel, Stainless steel, etc. |
|---|---|
| Surface Treatment | Shot blast, beat blast, powder coating, painting, zinc plating, hot dip galvanized, electrophoreses etc. |
| Product Weight | 0.01KG-50000KG |
| Casting Tolerance | CT3-CT9 |
| Trade Terms | FOB |
| Packing | Single polybag, bubble bags, wooden case, carton box etc. |
| Delivery Terms | 15-45 days for bulk |
Key Features
- Tailored Cavity Geometry: The mold cavity and core are machined directly from client CAD files, with sliders and angle pins incorporated for side openings, recesses, and threaded features.
- Flow-Optimized Filling System: Runner and gate layouts are determined by part shape and alloy type, with gate positions selected to minimize turbulence and ensure complete cavity fill.
- Controlled Thermal Regulation: Cooling circuits are routed adjacent to thick sections and areas with high heat concentration, using baffles or flow directors to achieve balanced temperature distribution.
- Carefully Positioned Ejection: Ejector elements are placed to avoid sealing edges, decorative surfaces, and load-bearing zones, with return pins ensuring accurate plate resetting after each shot.
- Service-Oriented Construction: The mold incorporates replaceable wear components, including guide bushings and core pins, to simplify maintenance and prolong the useful life of the tool.
Manufacturing Process
- Review the part design, drawings and quality standard from clients.
- Mold and Tooling design & manufacturing
- Mold and Tooling testing & confirm the sample
- Die casting raw castings
- Surface treatment: Trimming, Deburring, polishing, cleaning, passivation & power coating and other requirements from Customer
- Precision machining: CNC lathes, milling, drilling, grinding etc
- Full Inspection
- Packing
- Delivery
Applications
- Structural Mounting Brackets: Load-bearing supports for automotive and industrial assemblies, requiring consistent dimensional accuracy and mechanical strength.
- Enclosures for Electronic Controls: Housings that protect sensitive circuitry, with smooth internal surfaces and precise fastener locations.
- Heat Dissipation Components: Finned or ribbed aluminum parts used in lighting and power electronics, where thermal management is critical.
- Fluid Handling Bodies: Castings for pumps, valves, and manifolds that must maintain pressure integrity and resist leakage.
- Handheld Equipment Frames: Lightweight structural shells for power tools and measuring instruments, balancing rigidity with ease of handling.
Packing & Shipping
- 100% Damage-Free Record: 10+ years of global shipments to 30+ countries
- All-Inclusive Logistics: We handle export declarations including Commercial Invoice, Packing List, and Certificate of Origin
- 24/7 Tracking: Real-time updates from factory to your dock
- Insurance Coverage: Full-value protection against ALL risks including marine and land transportation
About Us
While leading the Chinese brand, Luoyang Liushi Mould develops the international market positively. We export a large number of molds to the United States, India, Taiwan and other countries. We have become an international first-class lost foam mold supplier and we have manufactured molds for Germany's machine Teubert and American molding machine Vulcan.
Our engineers have developed specialized cooling systems and gate designs that ensure complete cavity filling without defects. The molds maintain exceptional dimensional stability even when producing parts with wall thicknesses below 1mm. Ideal for electronics housings, automotive lightweight components, and consumer products, these precision molds enable you to push the boundaries of aluminum die casting while maintaining structural integrity in your parts.
Why Choose Us
- Integrated Engineering Support: We collaborate with customers during the design phase, offering guidance on draft angles, wall thickness transitions, and gating placement to improve casting quality and reduce trial cycles.
- Complete In-House Production: Mold design, CNC machining, electrical discharge machining, assembly, and tryout are conducted within our facility, ensuring streamlined communication and rapid response to adjustments.
- Verification Through Trial Castings: We produce sample castings using the customer's specified alloy and provide inspection reports, enabling dimensional and surface quality confirmation prior to full-scale production.
- Comprehensive Delivery Package: Each mold is accompanied by assembly drawings, cooling circuit diagrams, spare parts lists, and a suggested maintenance schedule to support long-term operation.
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