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Custom Aluminium Moulds Universal Die-Casting Automotive Parts Accessories OEM Model for Car
Product Details
| Product Name | Aluminium Die Casting Mould | Customized | Yes |
|---|---|---|---|
| Demoulding | Automatic | Casting Mold | Design, Fabrication, Test, Modification & Maintenance |
| Mould Life | 500,000-1,000,000 Shots | Process | Casting +Machining(If Need)+Surface Treatment |
| Surface Treatment | Shot Blast | Average Wall Thickness | >3mm |
| Highlight | Custom aluminium die casting moulds,Universal automotive die-casting parts,OEM car accessories mould |
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Product Description
This custom aluminium die casting mould is engineered as a universal tooling platform for producing automotive parts and accessories. The mould is machined from hot-work tool steel selected for its resistance to thermal fatigue and mechanical wear under repeated casting cycles. Guide pillars and bushings are ground to maintain consistent die half alignment, ensuring parting line integrity throughout production runs.
Aluminium Die Casting Mould Specifications
| Material Capability | Aluminum, Zinc, Brass, Iron, Carbon steel, Stainless steel, etc. |
|---|---|
| Surface Treatment | Shot blast, beat blast, powder coating, painting, zinc plating, hot dip galvanized, electrophoreses etc. |
| Product Weight | 0.01KG-50000KG |
| Casting Tolerance | CT3-CT9 |
| Trade Terms | FOB / CIF / EXW |
| Packing | Single polybag, bubble bags, wooden case, carton box etc. |
| Delivery Terms | 15-45 days for bulk |
Key Features
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Application-Specific Gating Design
Runner and gate configurations are optimized for automotive part geometries, with gate locations selected to promote directional filling and reduce flow-related defects. -
Tailored Cavity and Core Geometry
Cavities and cores are machined directly from customer 3D models, with slide and lift core arrangements for undercuts, bosses, and mounting features common to car components. -
Guided Alignment System
Precision-ground guide pillars and bronze bushings maintain die half registration, supporting consistent parting line closure and reducing flash formation. -
Integrated Cooling Channel Layout
Cooling circuits are positioned in accordance with the part's wall thickness distribution, enabling controlled solidification patterns that support dimensional stability. -
Ejection System Customization
Ejector pin placement and return pin configuration are determined by the part's surface topology, with pin locations selected to avoid cosmetic surfaces and structural ribs.
Manufacturing Process
- Review the part design, drawings and quality standard from clients
- Mould and Tooling design & manufacturing
- Mould and Tooling testing & confirm the sample
- Die casting raw castings
- Surface treatment: Trimming, Deburring, polishing, cleaning, passivation & power coating and other requirements from Customer
- Precision machining: CNC lathes, milling, drilling, grinding etc
- Full Inspection
- Packing
- Delivery
Applications
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Engine Compartment Brackets
Structural mounting brackets that secure auxiliary components within the engine bay, with gating designed for dense, load-bearing castings. -
Transmission Control Housings
Enclosures housing shift mechanisms with precise bore and sealing surface geometries, with ejector pins positioned to avoid critical mating faces. -
Interior Trim Mounting Frames
Thin-wall structural frames supporting dashboard and console assemblies, with cooling layouts that minimise distortion across large surface areas. -
Lighting System Housings
Headlamp and fog lamp enclosures requiring smooth cavity surfaces for reflective coatings, with slide core arrangements for integral mounting tabs. -
Chassis Connection Components
Suspension link brackets and subframe mounting points that demand consistent dimensional repeatability for bolt-hole alignment.
Packing & Shipping
- 100% Damage-Free Record - 10+ years of global shipments to 30+ countries
- All-Inclusive Logistics - We handle: Export declarations (Commercial Invoice, Packing List, COO)
- 24/7 Tracking - Real-time updates from factory to your dock
- Insurance Coverage - Full-value protection against ALL risks (marine/land)
About Our Company
While leading the Chinese brand, Luoyang Liushi Mould develops the international market positively. We export a large number of molds to the United States, India, Taiwan and other countries. We have become an international first-class lost foam mould supplier and we have manufactured mould for Germany's machine Teubert and American molding machine Vulcan.
Our engineers have developed specialized cooling systems and gate designs that ensure complete cavity filling without defects. The moulds maintain exceptional dimensional stability even when producing parts with wall thicknesses below 1mm. Ideal for electronics housings, automotive lightweight components, and consumer products, these precision moulds enable you to push the boundaries of aluminium die casting while maintaining structural integrity in your parts.
Why Choose Us
Design-to-Manufacturing Integration
We work directly from customer CAD data, providing design-for-casting feedback before manufacturing begins, and we share mould flow analysis results to validate gate and runner placement.
Material Selection Transparency
Tool steel grades are specified based on the expected production volume and alloy being cast, with material certificates available for review.
Tryout and Validation Support
We conduct trial casting on customer-specified alloys and provide sample parts for dimensional inspection, with adjustment recommendations for process fine-tuning.
Modification-Friendly Construction
The mould design accommodates future engineering changes, with insert arrangements that allow cavity modifications without full mould replacement.
OEM Documentation Package
We supply comprehensive documentation including assembly drawings, cooling circuit diagrams, spare parts lists, and maintenance interval recommendations.
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